Among a vast range of encasements available in the market for packing, the pillow boxes have distinguished themselves among the lot. As the name indicates, these containers are in the form and display of a pillow. They are straightforward to be assembled and can be manufactured in any required size without disturbing the signature shape of the case. They can be used for multiple different purposes with the same advantage. They can be used for the presentation of official documents, packing of the retail items, and for the giving of gifts. Certain modifications can also be implemented on them to make them look beautiful and pleasing for the observers.
Select the most appropriate material:
If the aim is to formulate the pillow-shaped encasements, but the budget is tight, then the cost of the whole process can be reduced by using cheap forming material. If the constituting substance is expensive in price, then it is certainly not possible for the manufacturer to control or contain the charges. Hence, the material that is chosen for the formation of the coverings must be selected from with thorough consideration. Although this substance must be lesser in price, its quality cannot be compromised; otherwise, the products inside will not be safe. Hence, cardboard might be utilized in this regard to achieve all the goals.
First of all, it is reliable and durable and does not allow the external environment to disturb the physical and chemical composition and integration of the products. But the best thing is that all these characteristics can be obtained at an extremely affordable price. Other than that, the Kraft pillow boxes can also be manufactured with the help of the Kraft that is popularly known for its user-friendly and bio-friendly features. These types of encasements are the most prior choice for the packing of the edibles because of the protective nature of the material. Similarly, the paper board can also be utilized to make the containers light in weight. All these materials are equally beneficial from the financial point of view. Once the appropriate equipment is chosen and obtained, the manufacturers can begin the practical formation of the encasements.
Determine the size:
After the finalization of the material, the required quantity of the coverings is determined. This estimation is made by keeping in mind the dimensions of the items that are going to be placed inside them.
This step is also crucial from the aspect of intact packaging. If the sizes of the coverings are too large or too small as compared to the structure of the items, then the later will not be stable and will be at constant risk of damage or loss.
The materials utilized for the formation of the pillow boxes are cardboard, paper board, Kraft, or other substances like these. All of them differ in their natural properties to a great deal, but there is one thing that they have in common, they are readily acceptable to any form of modification. They can easily be cut down or trimmed, even in the homes, with the help of a sharp knife, scissors, paper cutter or other cutting instruments. This process must be carried out in such a manner that two identical parts of the plain sheet are obtained. Their upper and lower ends are into the curved shape so that they can easily be moulded into the form of a pillow.
Score and fold the lines:
The pillow-shaped encasements are basically formulated by folded to upper and lower ends systematically.
But this process of folding must be done with extensive care; otherwise, the end result will not be a stable one. It is done by measuring all the ends appropriately with the help of a measuring scale. After that, these ends are scored by using pointed apparatus so that the process of folding becomes easy and convenient.
Fold from the middle:
As the forming material is transformed in the form of a replicating structure, this structure is folded from the centre to give the shape of a proper encasement.
Fix the open end:
After folding the sheet from the middle, one end is closed while the other one is open. This spacious end cannot be left as it is, and that is why it is fixed by using glue or other sticky substances like this.
Shape the box:
Once the vertical ends of the container are joined, now there is an upper and a lower end. Usually, the lower part is sealed permanently, while the upper one is left open so that the required items can be placed inside them as and when needed.
This open side is sometimes transformed into a frictional lock or auto-lock to make them even more beneficial to be utilized.
Use decorative paper:
These sorts of coverings are mostly made up of either cardboard or Kraft. Both these substances are naturally brown in colour and, thus, dull in their appearance. They are required to be covered with the help of decorative papers. These might be in the form of gift papers or other types of exciting stuff. They can also be printed at home using watercolours and markers to formulate the custom printed boxes.
Add die-cut feature:
A window can be added to the encasements by cutting a portion of the case and covering it by using a transparent or clear sheet.
These pillow boxes with windows are most commonly utilized for the packing and presentation of gifts. But they are also put to use by the retailers to raise the worth of the apparel, jewels, cosmetics, etc.
Give a final touch:
The final touch to the cases must be given by keeping in consideration the type of the product and the purpose of the packing. For example, in the case of the presentation as gifts, various kinds of ribbons can be tied to them to make them look appropriate for the task. Similarly, in the case of the packing of the retail stuff, they are printed with the name of the brand, details of the products, etc. In this way, the most appropriate coverings can be prepared in a comfortable and cost-efficient manner.